Technical parameters and offer about

ZG76(Enlarged toΦ115mm)pipe making machine

Description of product

Summary:

This equipment is specially used for producingΦ48-Φ115mm, δ1.2-3.0mm high-frequency straight seam welded pipe and corresponding square pipe and special-shaped pipe(δ≤2.5mm). The composition of equipment is from uncoiler to fixed length cutting saw. Rolling speed can be adjusted correspondingly within suitable range of pipe diameter and wall thickness.

Applicable material:

1. Hot or cold-rolled steel strip (As per GB708-88)
2. Material:Low-carbon steel, low alloy steelδs≤345Mpa,δb≤610Mpa
3. The thickness of steel strip: 1.2-3.0mm (As per GB708-88)
4. The width of steel strip: 150-360mm
5. I.D. of steel coil: Φ450-Φ550mm
6. O.D. of steel coil: Φ1200-Φ1500mm
7. Maximum weight coil: 6000kgs

Dimension range of processing steel pipe:

(1)O.D.: Φ48-Φ115mm

(2) Wall thickness:1.2-3.0mm(square pipe and special-shape pipeδ≤2.5mm) (3)Length: 4-8M

Product (steel pipe) process flow:

 Raw material (steel coil) → uncoiling → shearing and end welding → material accumulating → non-power leveling →mill-forming → high-frequency welding → removing burrs outside of weld seam → cooling → sizing → roughly straightening → fixed length cutting → finished pipe→run-out table

1.  Milling speed: 20-70M/min
2.  Solid-state high-frequency welder: 250KW
3.  Advised user’s necessary accessories (only for reference):

1. Mechanical equipment site: 75M × 6M (length × width)
2. Electrical equipment site:  8M × 4M (length × width)
3. Machine unit foundation base (See supplier’s base drawing)
4. Two sets of 10-ton overhead crane
5. Power supply:

a.Equipment motor: 4KW+18.5KW+22KW+110KW×2+37KW+22KW = 323.5KW

b. solid-stateHigh-frequency welder: 250KW

1. Saw blades(disk) for tracking saw, specification as per instruction book and quantity as per customer need.
2. Magnetic bar(impeder core) for welding pipe, purchase as per pipe making size.
3. One set of Φ3", 32m high-pressure pumps for pipe-welding machine cooling.
4. One set of cooling water pool for pipe-welding machine, the volume 35m­³ with water pipe, water pressure meter and valve. (Decide size and quantity when installation on site, purchase from market)
5. Machine unit electric circuit. Before assembling, circuit must reach the electric cabinet of high-frequency room. Electric connection for high-frequency room to overall control table and button station. (Decide size and quantity when installation on site, purchase from market)
6. High-frequency room for machine unit. Adopting ground or attic according to customer’s layout.
7. One set of air compressor. (Purchase from market)
8. Lifting equipment and tooling for installing machine, maximum weight of one part is 13tons.

1. Introduction of main components:

2.1 Uncoiler:

Structure type: Single-side hydraulic-pressure expanding tight, which insure steel coil feeding alternatively and make steel strip go into accumulator freely.

Applicable range:

Steel strip width: 150-360mm

Thickness: 1.2-3.0mm

Steel coil O.D.: Φ1200-Φ1500mm

Steel coil I.D.: Φ450-Φ550mm

Steel coil weight: Max.6000kgs

2.2 Shearing and butt-welding machine, which insure two coiled steel strips shearing tidily and then welding together and leveling weld seam.

2.3 Horizontal-type accumulator:

Usage: The steel strips stored in it shall be enough to ensure main machine to run continuously while welding two coiled strips.

(1)Structure: Horizontal-type accumulator with automatic feeding and delivery system.

(2)Accumulating volume: 150-350m

(3)Feeding motor: AC 18.5KW

(4)Driving motor: AC 22KW

2.4 Forming, welding and sizing unit:

1. Feeding & leveling device:
   1. Type: 9 rolls are passively leveled for leveling strip steel to make steel strips go into forming device.
   2. Guiding roll: One pair
2. Forming device:

Mainly roughly mill-forming steel strip and controlling weld seam.

A. Horizontal roll stand:

(a)Quantity: 7

(b)Structure: Cast steel, double housing, changing rolls in the side

(c)Diameter of horizontal roll’s shaft:Φ80mm, material: 40 Cr

    B. Vertical roll stand:

(a)Quantity: 9(Vertical roll group)

(b)Type: Passive rotation

(c)Diameter of vertical roll’s shaft: Φ45mm, material: 45# steel

C.Drive gearbox branch:

(a)Quantity: 7

(b)Structure: Spiral bevel gear, cylindrical gear

(c)Material: casing: QT50, gear: 20CrMnTi and 40Cr, input and output shaft: 40Cr

(d)Drive transmission: 14 sets of Jeep Auto 4A-5A universal transmission shaft

D. Two sets of bed for installation

(3) Guiding, extruding and welding, scraping device:

1. One set of guide roll stand for controlling direction of weld seam to make pipe seam flatly and straightly go into extruding rolls.
2. One set of extruding roll stand for controlling weld seam to realize successful welding.
3. Two sets of scraper frame for scraping outside weld seam
4. One set of bed for installation

(4)One set of cooling water tank.

(5)Sizing device:

a. Mainly fine shaping pipe after welding and controlling size accuracy. Each 6 sets of horizontal roll stand, vertical roll stand and drive gearbox branch, 12 sets of universal shaft (structure same as forming device)

b. Roughly straightening machine:

1. Usage: It is mainly used for straightening of finished pipe roughly online.
2. Type: Turk’s head type  4 rolls single side             two sets
3. Two sets of installation bed.

(6)Main driving system: The main unit is connected with main reduce by major motor and transmits power to gearbox branches, then gearbox branches drive upper and down shafts on horizontal roll frame.

1. Major motor: Z4 series, DC 110KW                 two sets
2. Main reducer: ZLY250-10-2 (outside four shaft-ends)     two sets

2.5 Computer-controlled tracking cutting saw:

1. Cutting method: Computer-controlled tracking and automatic cutting
2. Cutting thickness: δ1.2-3.0mm

(3) Cutting O.D.: Φ48-Φ115mm

(4) Cutting length: 4-8M

  (5) Cutting tolerance: ±3mm

(6)Cutting motor: AC 37KW Grade-II

(7)Driving motor: AC 22KW

2.6 Run-out table:

Welded frame structure equipped with sizing signal system

2.7Solid-state High-frequency electric: 250KW,

Applicable power supply 380V/50HZ